Ptfe Teflon Lined Gate Valve Electric Actuator

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃

A lined gate valve functions as an isolation unit engineered for severe chemical piping where aggressive fluids destroy unlined metals. The design envelops cast steel or ductile iron bodies in heavy fluorocarbon shielding, delivering bi-directional bubble-tight shutoff while keeping toxic acids, wet chlorine, and caustic solvents away from pressure-retaining shells.

Direct straight-through flow geometry prevents solids accumulation, maintaining minimal pressure drop across process lines. Floating wedge discs self-align against opposing body seats, mitigating cold flow deformation during continuous tight shutoff.

Actuator Torque Sizing and Drive Mechanics

Operating a ptfe lined gate valve through an electric multi-turn actuator demands precise torque calibration. Because fluorocarbon materials exhibit distinct friction coefficients, drive mechanisms require extra output margin to seat the wedge against full differential pressure.

Motor sizing accounts for break-away resistance, stroke thrust, and mechanical packing friction. Standard quarter-turn assumptions fail on rising-stem gate designs, requiring actuators to deliver sustained thrust across the entire travel cycle.

Dynamic Stem Sealing and Fugitive Emission Control

Live-loaded chevron PTFE packing rings prevent fugitive emissions around the rising stem, eliminating hazardous atmospheric leakage throughout continuous thermal cycling. Belleville disc springs maintain constant mechanical loading on the packing gland, compensating for temperature swings and material relaxation.

Secondary O-ring barriers provide backup containment against corrosive vapors, satisfying ISO 15848-1 tightness classes.

Fluoropolymer Lining Selection Across Corrosive Fluid Streams

Lining Polymer Temperature Limit Permeation Resistance Service Chemistry
PTFE -20°C to 180°C Standard Nitric Acid, Caustic Liquors
PFA -20°C to 200°C High High-Purity Reagents, Wet Chlorine
FEP -20°C to 150°C Moderate Hydrochloric Acid, Pickling Acid

Dielectric Spark Testing and Quality Assurance

Manufacturing a teflon lined gate valve requires non-destructive high-voltage spark testing at 14 to 20 kV to detect microscopic pinholes prior to dispatch. Hydrostatic shell tests verify pressure integrity at 1.5 times the nominal working pressure, meeting API 598 seat leakage protocols.

Thickness gauges measure liner depth across all wetted contours to confirm uniform barrier coverage before factory release.

Machined Dovetail Anchoring for Full Vacuum Service

Fabricators lock the internal fluoropolymer layer into machined dovetail body grooves, preventing liner collapse under full vacuum operations. Mechanical interlocking resists shearing forces generated during rapid pressure drops, hot stripping cycles, or transient suction spikes.

Adhering to ASME B16.34 wall dimensions and ASME B16.5 flange patterns guarantees mechanical alignment during pipeline installation.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body HT250 WCB CF8 CF8M
2 Bonnet HT250 WCB CF8 CF8M
3 Disc HT250 WCB CF8 CF8M
4 Lining/Seat PCTFE(F3)     PVDF(F4)     FEP(F46)     PFA      PO
5 Packing PTFE
6 Bracket HT250 WCB CF8 CF8
7 Handwheel QT400-15

Technical Specification

Design & Manufacture Standard GB/T 12234 API 600
Face-to-face Dimension Standard GB/T 12221 ASME B16.10
Flange Standard HG20592 ASME B16.5
Inspection and Test Standard GB/T 13927 API 598
Nominal Pressure 1.0MPa 1.6Mpa 150LB
Test Pressure Shell Test 1.5MPa 1.5MPa 1.5MPa
High Pressure Sealing 1.1MPa 1.1MPa 1.1MPa
Low Pressure Sealing 0.6MPa 0.6MPa 0.6MPa
Temperature Range PFA:-29℃~200℃    PTFE:-29℃~180℃  FEP:-29℃~150℃
Applicable Medium Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc.
Note:Test standard refers to general valve standard,high pressure should be customized for processing.

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