Ptfe Teflon Lined Gate Valve Electric Actuator
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined gate valve functions as an isolation unit engineered for severe chemical piping where aggressive fluids destroy unlined metals. The design envelops cast steel or ductile iron bodies in heavy fluorocarbon shielding, delivering bi-directional bubble-tight shutoff while keeping toxic acids, wet chlorine, and caustic solvents away from pressure-retaining shells.
Direct straight-through flow geometry prevents solids accumulation, maintaining minimal pressure drop across process lines. Floating wedge discs self-align against opposing body seats, mitigating cold flow deformation during continuous tight shutoff.
Actuator Torque Sizing and Drive Mechanics
Operating a ptfe lined gate valve through an electric multi-turn actuator demands precise torque calibration. Because fluorocarbon materials exhibit distinct friction coefficients, drive mechanisms require extra output margin to seat the wedge against full differential pressure.
Motor sizing accounts for break-away resistance, stroke thrust, and mechanical packing friction. Standard quarter-turn assumptions fail on rising-stem gate designs, requiring actuators to deliver sustained thrust across the entire travel cycle.
Dynamic Stem Sealing and Fugitive Emission Control
Live-loaded chevron PTFE packing rings prevent fugitive emissions around the rising stem, eliminating hazardous atmospheric leakage throughout continuous thermal cycling. Belleville disc springs maintain constant mechanical loading on the packing gland, compensating for temperature swings and material relaxation.
Secondary O-ring barriers provide backup containment against corrosive vapors, satisfying ISO 15848-1 tightness classes.
Fluoropolymer Lining Selection Across Corrosive Fluid Streams
| Lining Polymer | Temperature Limit | Permeation Resistance | Service Chemistry |
|---|---|---|---|
| PTFE | -20°C to 180°C | Standard | Nitric Acid, Caustic Liquors |
| PFA | -20°C to 200°C | High | High-Purity Reagents, Wet Chlorine |
| FEP | -20°C to 150°C | Moderate | Hydrochloric Acid, Pickling Acid |
Dielectric Spark Testing and Quality Assurance
Manufacturing a teflon lined gate valve requires non-destructive high-voltage spark testing at 14 to 20 kV to detect microscopic pinholes prior to dispatch. Hydrostatic shell tests verify pressure integrity at 1.5 times the nominal working pressure, meeting API 598 seat leakage protocols.
Thickness gauges measure liner depth across all wetted contours to confirm uniform barrier coverage before factory release.
Machined Dovetail Anchoring for Full Vacuum Service
Fabricators lock the internal fluoropolymer layer into machined dovetail body grooves, preventing liner collapse under full vacuum operations. Mechanical interlocking resists shearing forces generated during rapid pressure drops, hot stripping cycles, or transient suction spikes.
Adhering to ASME B16.34 wall dimensions and ASME B16.5 flange patterns guarantees mechanical alignment during pipeline installation.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | |||
| 1 | Body | HT250 | WCB | CF8 | CF8M |
| 2 | Bonnet | HT250 | WCB | CF8 | CF8M |
| 3 | Disc | HT250 | WCB | CF8 | CF8M |
| 4 | Lining/Seat | PCTFE(F3) PVDF(F4) FEP(F46) PFA PO | |||
| 5 | Packing | PTFE | |||
| 6 | Bracket | HT250 | WCB | CF8 | CF8 |
| 7 | Handwheel | QT400-15 | |||
Technical Specification
| Design & Manufacture Standard | GB/T 12234 | API 600 | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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