Pneumatic Ptfe Pfa Fep Lined Globe Valves

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃

A lined globe valve paired with a pneumatic actuator regulates aggressive chemicals while maintaining ANSI FCI 70-2 Class VI shutoff across variable pipeline pressures. Sizing requires balancing actuator closing thrust against the compressive yield limit of internal fluoroplastic linings. Proper calibration prevents seat deformation under maximum instrument air pressure while ensuring positive shutoff during line pressure surges.

Actuator Thrust Calculation and Seat Cold Flow Prevention

Excessive actuator output force permanently deforms soft polymeric seating faces, causing premature valve failure. In severe acid service, an automated ptfe lined globe valve requires precise diaphragm bench setting adjustments. Setting the actuator spring range between 0.14 and 0.28 MPa prevents excessive disc loading while providing sufficient seated load to overcome line backpressure and packing friction across continuous throttling cycles.

Commissioning Procedures for Linear Pneumatic Systems

Pre-commissioning steps ensure smooth linear travel and reliable bubble-tight shutoff across harsh production environments:

  1. Calibrate zero and span points on the digital valve positioner using dry instrument air supplies.

  2. Verify stroke travel speed to prevent sudden pressure surges from shattering brittle process lines.

  3. Inspect air regulator output gauges to prevent over-pressurizing actuator diaphragm casings during transient upsets.

Pneumatic Actuator Thrust and Bench Setting Parameters

Valve Bore Size Effective Diaphragm Area Bench Setting Range Seating Force Margin
DN25 (1 Inch NPS) 280 sq cm 0.14 to 0.28 MPa 25 percent minimum
DN50 (2 Inch NPS) 400 sq cm 0.14 to 0.28 MPa 25 percent minimum
DN80 (3 Inch NPS) 600 sq cm 0.14 to 0.28 MPa 30 percent minimum
DN100 (4 Inch NPS) 800 sq cm 0.14 to 0.28 MPa 30 percent minimum

Corrosive piping loops often suffer from erratic supply pressure drops that compromise fail-safe positions. When handling toxic halogens, a pfa lined globe valve equipped with heavy-duty return springs ensures immediate full extension upon signal failure. This mechanical fail-closed geometry guarantees complete port isolation, shielding downstream vessels from runaway acid feeds during plant electrical interruptions or compressed air supply collapses.

Post-Installation Troubleshooting and Packing Seal Maintenance

Atmospheric leaks around the bonnet area usually indicate improper gland follower adjustment or diaphragm misalignment. Chemical processors operating pfa lined globe valves inspect live-loaded spring stacks to confirm continuous compression along the moving stem shaft. Maintaining adequate mechanical load compensates for cyclic temperature swings without over-tightening threaded studs, preserving smooth linear shaft motion across automated control sequences.

Corrective Actions for Actuator Hunting and Seat Leakage

Routine maintenance checks resolve operational deviations before structural liner failure occurs:

  1. Adjust positioner deadband settings to eliminate continuous stem hunting around the setpoint.

  2. Clean air filter regulators to prevent particulate accumulation from clogging sensitive pilot nozzles.

  3. Conduct acoustic emission checks along valve bodies to detect internal seat leakage during closed states.


FVF PTFE PFA FEP Lined Globe Valve With Pneumatic Actuator

  • FVF Lined globe valve is fully lined with fluorine materials.It has good anti-corrosive function and it is a better choice to shut-off in corrove pipeline.
  • Globe valve refers to the valve with disc driven by stem along the central axis to make lifting movement, is a common block valve,used to connect or throttle medium.
  • It has the advantage of compact structure, flexible on-off, strong corrosion resistance, trip shorted and widely applicated in chemical, petroleum, pharmaceutical, food, metallurgy, paper, hydropower, environment protection etc.
  • They can be equipped with handwheels or can be actuated with electric or pneumatic actuators. A full range of accessory items are available including limit switches, solenoid valves, positioners and manual override devices.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body/Bonnet HT250 WCB CF8
2 Disc/Stem 35 1Cr13 1Cr18Ni19
3 Lining/Seat PCTFE(F3)     PTFE(F4)    FEP(F46)     PFA      PO
4 Packing PTFE(F4)
5 Packing Gland WCB WCB CF8
6 Handwheel HT200 HT200 WCC

Technical Specification

Design & Manufacture Standard GB/T 12233 BS 5160
Face-to-face Dimension Standard GB/T 12221 BS 5160
Flange Standard HG/T 20592 ASME B16.5
Inspection and Test Standard GB/T 13927 API 598
Nominal Pressure 1.0MPa 1.6Mpa 150LB
Test Pressure Shell Test 1.5MPa 1.5MPa 1.5MPa
High Pressure Sealing 1.1MPa 1.1MPa 1.1MPa
Low Pressure Sealing 0.6MPa 0.6MPa 0.6MPa
Temperature Range PFA:-29℃~200℃    PTFE:-29℃~180℃  FEP:-29℃~150℃
Applicable Medium Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc.
Note:Test standard refers to general valve standard,high pressure should be customized for processing.

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