Worm Gear Ptfe Pfa Lined Plug Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined plug valve functions as a quarter-turn isolation device engineered for piping systems conveying concentrated mineral acids, wet halogens, and crystallizing suspensions. The continuous fluoropolymer barrier coats all wetted internal geometries, preventing metallic erosion while maintaining zero seat pockets so media passes through freely without solid sedimentation around the plug periphery.
Manual Worm Gear Mechanical Advantage and Positioning
Operating a ptfe lined plug valve equipped with an integrated worm gear mechanism yields precise throttling control across large-diameter, high-differential lines. The multi-turn handwheel operator lowers break-away seating torque down to accessible manual force thresholds while preventing sudden pressure surges from rapid closure. Internal gear geometry automatically locks intermediate plug positions against fluid vibrations without seat drifting.
Severe Service Mechanical Construction Comparison
| Engineering Parameter | Conventional Metal Ball Design | Worm Gear Lined Plug Assembly |
|---|---|---|
| Cavity Accumulation Profile | Pockets accumulate media | Continuous cavity-free flow path |
| Seating Wear Compensation | Demands complete line shutdown | External top-cap adjustment |
| Vacuum Service Capability | Restricted under thermal load | Locked dovetail mechanical retention |
| Throttling Stability | Prone to flow cavitation wear | Self-locking position retention |
| Shell Design Compliance | Standard cast materials | ASME B16.42 ductile iron construction |
Dovetail Anchoring and Vacuum Retention Integrity
Subambient process pressures and severe thermal shifts generate mechanical stress along the polymer-to-shell interface. Precision lined plug valve manufacturers counteract liner detachment risks through dovetail anchoring grooves cast directly into ductile iron housings. This mechanical lock anchors the protective skin, preventing liner collapse during full vacuum cycles and stopping cold flow migration under sustained compressive loads.
Molecular Barrier Density and External Adjustment Procedures
Specifying a pfa lined plug valve provides exceptional flex fatigue resistance and high permeation resistance inside severe chemical synthesis environments. Hazardous atmospheric emissions remain contained through reverse-lip diaphragms and live-loaded stem seals during continuous operation.
When internal seating contact relaxes from thousands of cycles, technicians tighten external top bolts to drive the tapered plug deeper into the body sleeve, quickly restoring bubble-tight shutoff while line pressure remains intact.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||
| 1 | Body | WCB | CF8 | CF8M |
| 2 | Plug | WCB | CF8 | CF8M |
| 3 | Wedge Ring | PTFE | ||
| 4 | V-shape Gasket | PTFE | ||
| 5 | Metal Gasket | SS304 | ||
| 6 | Bonnet | WCB | CF8 | CF8M |
| 7 | Screw | A193 B7 | A193 B8 | A193 B8M |
| 8 | Top Bolt | A193 B7 | A193 B8 | A193 B8M |
Technical Specification
| Design & Manufacture Standard | GB/T 12240 | API 6D | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG/T 20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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