Pfa Fep Lined Control Valve

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
-29℃ ~180℃

A lined control valve regulates aggressive chemical flows through thick fluoropolymer barriers shielding metallic pressure boundaries. This protective configuration stops wall thinning across hot hydrochloric acid, wet chlorine gas, and nitric mixtures during continuous fluid metering. Thick polymer walls maintain process isolation while preventing expensive metallic erosion across demanding chemical processing circuits.

Rigid ductile iron castings supply outer pressure boundaries capable of absorbing piping stresses and mechanical vibration. Precision dovetail machining locks the fluoropolymer sleeve against casting interiors, ensuring lined control valves maintain internal geometry without liner collapse under continuous full vacuum conditions or sudden suction drops.

Thermal Permeation Control Across Fluoropolymer Resins

Elevated operating temperatures often drive volatile acid molecules through standard elastomeric linings. Specifying a pfa lined control valve eliminates micro-porosity formation, blistering, and delamination across severe thermal loops reaching two hundred degrees Celsius. High-density resin molding guarantees uniform wall thickness along complex interior passages, providing dependable resistance against aggressive halogens and high-purity chemical solvents.

Polymer Grade Service Range Yield Strength Corrosive Exposure
Virgin PTFE -20°C to 180°C 14 to 28 MPa Nitric, sulfuric, hydrofluoric acids
Molded PFA -30°C to 200°C 15 to 30 MPa Chlor-alkali, aqua regia, boiling organics
Melt FEP -40°C to 150°C 12 to 22 MPa Dilute caustics, wet halogens, spent pickling baths

For moderate-temperature applications handling crystallizing salts or spent pickling liquors, an fep valve guarantees smooth wetted profiles. These frictionless flow paths eliminate particulate buildup, limit erosion wear, and lower operating torque demands under continuous throttling cycles. Complete chemical inertness prevents media discoloration in high-purity pharmaceutical wash loops.

Hermetic Bellows Sealing Against Fugitive Emissions

Dynamic stem packing faces constant abrasive wear during rapid stroke cycles. Multi-ply virgin PTFE bellows assemblies establish an impenetrable seal against fugitive emissions, maintaining strict ANSI FCI 70-2 Class VI shutoff compliance throughout extended production runs. Secondary emergency packing glands provide redundant containment against hazardous atmospheric releases.

Pneumatic Throttle Modulation And Inherent Flow Curves

Coupling multi-spring pneumatic diaphragm actuators with digital positioners produces linear or equal-percentage flow characteristics with minimal deadband. Direct throttle modulation stabilizes the flow coefficient across fluctuating pressure drops, suppressing cavitation damage and extending service intervals across automated distributed control loops. Fast stroke response maintains stable setpoints during sudden line pressure disturbances.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body/Bonnet WCB CF8 CF8M CF3 CF3M
2 Disc/Stem 1Cr13 1Cr18Ni9 00Cr17Ni4Mo2 1Cr18Ni9 00Cr17Ni4Mo2
3 Lining/Seat FEP     PTFE      PFA      PO
4 Packing PTFE
5 Packing Gland WCB CF8 CF8M CF3 CF3M

Technical Specification

Seat diameter (mm) 20 25 25 32 32 40 40 50 50 65 65 80 80 100 100 110 125 150 175
Rated Cv 5 10 10 16 16 24 24 44 44 68 68 125 125 165 165 195 330 360 460
Rated travel 16mm 25mm 38mm 50mm 60mm
Actual pressure Maxmum 1.0 MPa (1.6 MPa customised)
Nominal pressure I.0MPa, 1.6MPa
Working temperature -29°C-180°C
Trim Single seat plunger valve core
Flow characteristic Linear, equal percentage
Adjustable range 50:1
Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators
Model ZJHA/B-22 ZJHA/B-23 ZJHA/B-34 ZJHA/B-45
Action mode ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action
Pressure supply According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa
Air supply connection Rc1/4
Basic error Without positioner:±5%; With posilioner:±1%;
Backlash Without positioner: 3%; With positioner: 1%;
Dead zone Without positioner: 3%; With positioner: 0.4%;
End point deviation Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%;
Travel deviation ±2.5%
Leakage rate No more than 10 of rated CV
Optional accessories positioner, air set, solenoid valve, limit switch etc. (according to the order)

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