Pfa Fep Lined Control Valves

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
-29℃ ~180℃

A lined control valve mitigates destructive thermal expansion stress through precision machined dovetail grooves that anchor inner polymer sleeves directly into metallic outer walls. Fluoropolymers expand nearly ten times faster than ductile iron castings during process temperature surges, producing severe compressive hoop stresses inside unanchored linings. Interlocking polymer roots within undercut metallic channels halts radial inward buckling, stops vacuum pulling during rapid cooling cycles, and preserves consistent internal flow geometry across severe chemical thermal swings.

Mechanical Undercut Anchoring And Thermal Shock Resilience

Sudden alternations between hot process reagents and ambient flushes generate severe thermal gradients across wetted boundary walls. Unanchored polymer jackets expand outward into available flow areas, developing undulating wrinkles that trip fluid streamlines and tear seat joints.

Installing lined control valves equipped with integral body dovetail grooves distributes localized thermal growth uniformly across the structural housing. Deep casting undercuts capture molten polymer during forming cycles, turning mechanical friction into permanent physical locks that resist axial migration during severe operational temperature swings.

Material Thermal Expansion Ratios And Thermal Limits

Construction Material Category Coefficient Of Thermal Expansion Maximum Working Temperature Elastic Modulus At 20°C
Nodular Ductile Iron Casting 12 × 10⁻⁶ / K 350°C continuous envelope 165 to 175 GPa
Fluorinated Ethylene Propylene 95 × 10⁻⁶ / K 150°C chemical exposure 0.50 GPa flexural stiffness
Perfluoroalkoxy Alkane Resin 120 × 10⁻⁶ / K 200°C severe thermal runs 0.65 GPa tensile rating

Compressive Yield Resistance And Cold Shock Fatigue

Repetitive thermal transitions induce mechanical fatigue along sharp internal corners. Low-tensile polymers exceed their compressive yield points under elevated heat, causing permanent wall thinning upon cooling.

Specifying an fep valve delivers resilient flexibility throughout intermediate temperature cycles, utilizing ductile molecular chains to absorb thermal expansion thrust without cracking. Machined internal fillet radii eliminate stress concentrations, preserving liner wall thickness throughout continuous chemical thermal changes.

Live-Loaded Seating Integrity And Single-Seat Alignment

Differential cooling rates between metallic stems and polymer seat rings cause seating load relaxation, opening fugitive leak paths across closed valves. Operating a pfa lined control valve incorporates live-loaded Belleville washer stacks above internal bonnet flanges to deliver constant downward seating thrust.

Direct pneumatic actuator coupling maintains stable plug positioning despite temperature variations. Compensated seat geometries absorb thermal movement, guaranteeing ANSI Class VI tight shutoff integrity and linear throttling accuracy across continuous chemical processing campaigns.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body/Bonnet WCB CF8 CF8M CF3 CF3M
2 Disc/Stem 1Cr13 1Cr18Ni9 00Cr17Ni4Mo2 1Cr18Ni9 00Cr17Ni4Mo2
3 Lining/Seat FEP     PTFE      PFA      PO
4 Packing PTFE
5 Packing Gland WCB CF8 CF8M CF3 CF3M

Technical Specification

Seat diameter (mm) 20 25 25 32 32 40 40 50 50 65 65 80 80 100 100 110 125 150 175
Rated Cv 5 10 10 16 16 24 24 44 44 68 68 125 125 165 165 195 330 360 460
Rated travel 16mm 25mm 38mm 50mm 60mm
Actual pressure Maxmum 1.0 MPa (1.6 MPa customised)
Nominal pressure I.0MPa, 1.6MPa
Working temperature -29°C-180°C
Trim Single seat plunger valve core
Flow characteristic Linear, equal percentage
Adjustable range 50:1
Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators
Model ZJHA/B-22 ZJHA/B-23 ZJHA/B-34 ZJHA/B-45
Action mode ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action
Pressure supply According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa
Air supply connection Rc1/4
Basic error Without positioner:±5%; With posilioner:±1%;
Backlash Without positioner: 3%; With positioner: 1%;
Dead zone Without positioner: 3%; With positioner: 0.4%;
End point deviation Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%;
Travel deviation ±2.5%
Leakage rate No more than 10 of rated CV
Optional accessories positioner, air set, solenoid valve, limit switch etc. (according to the order)

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