Teflon Pfa Lined Globe Control Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- -29℃ ~180℃
A lined control valve maintains flow calibration and absolute boundary isolation through continuous equilibrium between pneumatic diaphragm thrust and process line fluid pressure. Single-port geometry focuses actuator force directly onto a narrow annular seating boundary, achieving bubble-tight shutoff without requiring oversized spring assemblies. This structural balance prevents seat deformation, optimizes chemical dosing accuracy, and stabilizes volatile reaction kinetics.
Diaphragm Bench Range Calibration Across Pressure Spikes
Fluctuating process pressures induce variable stem thrust requirements during throttling cycles. When supply pressure shifts unexpectedly, pre-compressed multi-spring diaphragm actuators supply steady return forces that eliminate positioning overshoot.
Proper bench range adjustment ensures lined control valves track digital positioner current signals with sub-millimeter precision, suppressing line resonance and preventing mechanical hunting during sudden acid feed variations.
Pneumatic Actuator Output Force And Stroke Calibration
| Diaphragm Effective Area | Nominal Spring Range | Net Seating Output | Stem Travel Range | Step Response Duration |
|---|---|---|---|---|
| 280 cm² | 40 to 200 kPa | 1,800 to 3,200 N | 10 to 16 mm | Under 0.6 seconds |
| 400 cm² | 80 to 240 kPa | 3,800 to 6,500 N | 16 to 25 mm | Under 0.9 seconds |
| 700 cm² | 120 to 280 kPa | 8,200 to 14,000 N | 25 to 40 mm | Under 1.4 seconds |
Plug Seating Stress And Cavity Pressure Distribution
Excessive actuator thrust crushes soft polymeric seats, whereas insufficient force permits micro-channel leakage. Specifying a pfa lined control valve maintains stable compressive modulus across elevated thermal cycles, preventing permanent seat deformation under heavy downward stem load.
Precise seating area calculations balance mechanical surface stress against fluid backpressure, preserving ANSI FCI 70-2 Class VI isolation throughout continuous automated operation.
Hysteresis Suppression And Positioner Tuning Protocols
Mechanical friction along dynamic stem seals introduces deadband delays that disrupt tight cascade control loops. Modern digital positioners execute internal loop algorithms that overcome packing resistance, supplying swift corrective pressure bursts to eliminate stick-slip stem motion.
Direct coupling within a teflon lined globe control valve configuration ensures linear flow coefficient response across minute throttling increments. Solid linkages eliminate mechanical lost motion, ensuring reproducible flow regulation throughout volatile acid processing circuits.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||||
| 1 | Body/Bonnet | WCB | CF8 | CF8M | CF3 | CF3M |
| 2 | Disc/Stem | 1Cr13 | 1Cr18Ni9 | 00Cr17Ni4Mo2 | 1Cr18Ni9 | 00Cr17Ni4Mo2 |
| 3 | Lining/Seat | FEP PTFE PFA PO | ||||
| 4 | Packing | PTFE | ||||
| 5 | Packing Gland | WCB | CF8 | CF8M | CF3 | CF3M |
Technical Specification
| Seat diameter (mm) | 20 | 25 | 25 | 32 | 32 | 40 | 40 | 50 | 50 | 65 | 65 | 80 | 80 | 100 | 100 | 110 | 125 | 150 | 175 |
| Rated Cv | 5 | 10 | 10 | 16 | 16 | 24 | 24 | 44 | 44 | 68 | 68 | 125 | 125 | 165 | 165 | 195 | 330 | 360 | 460 |
| Rated travel | 16mm | 25mm | 38mm | 50mm | 60mm | ||||||||||||||
| Actual pressure | Maxmum 1.0 MPa (1.6 MPa customised) | ||||||||||||||||||
| Nominal pressure | I.0MPa, 1.6MPa | ||||||||||||||||||
| Working temperature | -29°C-180°C | ||||||||||||||||||
| Trim | Single seat plunger valve core | ||||||||||||||||||
| Flow characteristic | Linear, equal percentage | ||||||||||||||||||
| Adjustable range | 50:1 | ||||||||||||||||||
| Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators | |||||||||||||||||||
| Model | ZJHA/B-22 | ZJHA/B-23 | ZJHA/B-34 | ZJHA/B-45 | |||||||||||||||
| Action mode | ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action | ||||||||||||||||||
| Pressure supply | According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa | ||||||||||||||||||
| Air supply connection | Rc1/4 | ||||||||||||||||||
| Basic error | Without positioner:±5%; With posilioner:±1%; | ||||||||||||||||||
| Backlash | Without positioner: 3%; With positioner: 1%; | ||||||||||||||||||
| Dead zone | Without positioner: 3%; With positioner: 0.4%; | ||||||||||||||||||
| End point deviation | Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%; | ||||||||||||||||||
| Travel deviation | ±2.5% | ||||||||||||||||||
| Leakage rate | No more than 10 of rated CV | ||||||||||||||||||
| Optional accessories | positioner, air set, solenoid valve, limit switch etc. (according to the order) | ||||||||||||||||||
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