Pfa Fep Lined Control Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- -29℃ ~180℃
A lined control valve regulates aggressive chemical flows through an impervious fluoropolymer shield encasing metallic pressure boundaries. Single-port seating isolates internal cavities from galvanic attack, seat deflection, and hydrochloric erosion while maintaining tight volumetric shutoff. Ductile iron casings absorb line vibration, while machined interior dovetail slots hold thick polymer liners firmly against casing surfaces to eliminate vacuum collapse under sudden suction drops.
Dovetail Mechanical Locking Under Negative Pressure
Piping systems subject to flash distillation or vacuum stripping generate intense negative pressure differentials. Standard linings pull away from outer walls during sudden pressure reversals, causing catastrophic flow blockage.
Precision dovetail machining locks thick polymer sleeves against cast iron bodies, ensuring lined control valves preserve internal geometry without liner collapse under continuous vacuum cycles.
Physical Resistance Matrix Across Synthetic Resins
| Synthetic Resin | Continuous Temperature | Tensile Strength | Permeation Resistance |
|---|---|---|---|
| Virgin Polytetrafluoroethylene | -20°C to 180°C | 14 to 28 MPa | Resists concentrated nitric and sulfuric acids |
| Perfluoroalkoxy Alkane | -30°C to 200°C | 15 to 30 MPa | Impervious to boiling aqua regia and chlor-alkali |
| Fluorinated Ethylene Propylene | -40°C to 150°C | 12 to 22 MPa | Resists spent pickling baths and dilute halogens |
High Temperature Permeation Defense In Halogen Streams
Elevated operating temperatures accelerate molecular diffusion across generic polymeric barriers, creating blistering and structural delamination. Installing a pfa lined control valve eliminates micro-porosity formation across severe thermal cycles reaching two hundred degrees Celsius.
High-density melt compounding guarantees uniform wall thickness along complex interior passages, providing dependable resistance against aggressive chlorine gas and high-purity solvent streams.
Anti-Adhesion Flow Paths In Salt Slurry Circuits
Chemical circuits handling crystallizing salts demand smooth wetted surfaces to suppress particulate build-up. An extruded fep valve provides low-friction contours that minimize fluid drag and lower actuator torque demands under continuous throttling cycles.
Uniform wall thickness along internal passages prevents acid accumulation, reducing seat galling across high-velocity transfer loops.
Bellows Hermetic Isolation And Pneumatic Actuator Response
Dynamic stem packing experiences friction wear during frequent stroke cycles, creating emission paths for hazardous fumes. A multi-ply virgin PTFE bellows creates a hermetic seal around the moving stem, maintaining ANSI FCI 70-2 Class VI shutoff compliance. Secondary safety packing rings provide fail-safe containment during severe line pressure fluctuations.
Direct coupling with multi-spring pneumatic diaphragm actuators and digital positioners yields linear or equal-percentage flow profiles with minimal hysteresis. Direct throttle control maintains uniform flow coefficient stability across erratic pressure drops, suppressing cavitation wear and extending service intervals throughout automated processing units.
Calibrated spring ranges deliver positive seating force, preventing internal backflow during sudden plant utility shutdowns.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||||
| 1 | Body/Bonnet | WCB | CF8 | CF8M | CF3 | CF3M |
| 2 | Disc/Stem | 1Cr13 | 1Cr18Ni9 | 00Cr17Ni4Mo2 | 1Cr18Ni9 | 00Cr17Ni4Mo2 |
| 3 | Lining/Seat | FEP PTFE PFA PO | ||||
| 4 | Packing | PTFE | ||||
| 5 | Packing Gland | WCB | CF8 | CF8M | CF3 | CF3M |
Technical Specification
| Seat diameter (mm) | 20 | 25 | 25 | 32 | 32 | 40 | 40 | 50 | 50 | 65 | 65 | 80 | 80 | 100 | 100 | 110 | 125 | 150 | 175 |
| Rated Cv | 5 | 10 | 10 | 16 | 16 | 24 | 24 | 44 | 44 | 68 | 68 | 125 | 125 | 165 | 165 | 195 | 330 | 360 | 460 |
| Rated travel | 16mm | 25mm | 38mm | 50mm | 60mm | ||||||||||||||
| Actual pressure | Maxmum 1.0 MPa (1.6 MPa customised) | ||||||||||||||||||
| Nominal pressure | I.0MPa, 1.6MPa | ||||||||||||||||||
| Working temperature | -29°C-180°C | ||||||||||||||||||
| Trim | Single seat plunger valve core | ||||||||||||||||||
| Flow characteristic | Linear, equal percentage | ||||||||||||||||||
| Adjustable range | 50:1 | ||||||||||||||||||
| Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators | |||||||||||||||||||
| Model | ZJHA/B-22 | ZJHA/B-23 | ZJHA/B-34 | ZJHA/B-45 | |||||||||||||||
| Action mode | ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action | ||||||||||||||||||
| Pressure supply | According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa | ||||||||||||||||||
| Air supply connection | Rc1/4 | ||||||||||||||||||
| Basic error | Without positioner:±5%; With posilioner:±1%; | ||||||||||||||||||
| Backlash | Without positioner: 3%; With positioner: 1%; | ||||||||||||||||||
| Dead zone | Without positioner: 3%; With positioner: 0.4%; | ||||||||||||||||||
| End point deviation | Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%; | ||||||||||||||||||
| Travel deviation | ±2.5% | ||||||||||||||||||
| Leakage rate | No more than 10 of rated CV | ||||||||||||||||||
| Optional accessories | positioner, air set, solenoid valve, limit switch etc. (according to the order) | ||||||||||||||||||
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