Pfa Fep Lined Control Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- -29℃ ~180℃
A lined control valve regulates corrosive fluid processing through an impenetrable fluoropolymer barrier shielding metallic pressure cavities. This protective configuration stops wall thinning across hot hydrochloric acid, wet chlorine gas, and nitric mixtures during continuous fluid metering. Thick polymer walls maintain process isolation while preventing expensive metallic erosion across demanding chemical processing circuits.
Mechanical Shell Rigidity And Vacuum Anchorage
Rigid ductile iron castings supply outer pressure boundaries capable of absorbing piping stresses and mechanical vibration. Precision dovetail machining locks the fluoropolymer sleeve against casting interiors, ensuring lined control valves maintain internal geometry without liner collapse under continuous full vacuum conditions or sudden suction drops.
Engineering Characteristics Across Fluoropolymer Resins
| Polymer Grade | Service Temperature | Tensile Limit | Chemical Immersion |
|---|---|---|---|
| Virgin PTFE | -20°C to 180°C | 14 to 28 MPa | Nitric, sulfuric, strong oxidizers |
| Melt PFA | -30°C to 200°C | 15 to 30 MPa | Chlor-alkali, boiling aqua regia |
| Fluorinated Ethylene Propylene | -40°C to 150°C | 12 to 22 MPa | Spent pickling acids, salt solutions |
Thermal Permeation Resistance In Severe Cycling
Elevated operating temperatures often drive volatile acid molecules through standard elastomeric linings. Specifying a pfa lined control valve eliminates micro-porosity formation, blistering, and delamination across severe thermal loops reaching two hundred degrees Celsius. High-density resin molding guarantees uniform wall thickness along complex interior passages, providing dependable resistance against aggressive halogens and high-purity chemical solvents.
Non-Stick Slurry Throttling In Acid Wash Loops
Chemical circuits bearing crystallizing salts demand smooth wetted surfaces to prevent particulate build-up. Installing an fep valve guarantees smooth internal contours that limit particle accumulation, minimize fluid drag, and lower operating torque demands under continuous throttling cycles. Complete chemical inertness prevents media discoloration throughout process lines.
Hermetic Bellows Sealing And Pneumatic Dynamic Control
Dynamic stem packing faces constant abrasive wear during rapid stroke cycles. Multi-ply virgin PTFE bellows assemblies establish an impenetrable seal against fugitive emissions, maintaining strict ANSI FCI 70-2 Class VI shutoff compliance throughout extended production runs. Secondary emergency packing glands provide redundant containment against hazardous atmospheric releases.
Coupling multi-spring pneumatic diaphragm actuators with digital positioners produces linear or equal-percentage flow characteristics with minimal deadband. Direct throttle modulation stabilizes the flow coefficient across fluctuating pressure drops, suppressing cavitation damage and extending service intervals across automated distributed control loops.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||||
| 1 | Body/Bonnet | WCB | CF8 | CF8M | CF3 | CF3M |
| 2 | Disc/Stem | 1Cr13 | 1Cr18Ni9 | 00Cr17Ni4Mo2 | 1Cr18Ni9 | 00Cr17Ni4Mo2 |
| 3 | Lining/Seat | FEP PTFE PFA PO | ||||
| 4 | Packing | PTFE | ||||
| 5 | Packing Gland | WCB | CF8 | CF8M | CF3 | CF3M |
Technical Specification
| Seat diameter (mm) | 20 | 25 | 25 | 32 | 32 | 40 | 40 | 50 | 50 | 65 | 65 | 80 | 80 | 100 | 100 | 110 | 125 | 150 | 175 |
| Rated Cv | 5 | 10 | 10 | 16 | 16 | 24 | 24 | 44 | 44 | 68 | 68 | 125 | 125 | 165 | 165 | 195 | 330 | 360 | 460 |
| Rated travel | 16mm | 25mm | 38mm | 50mm | 60mm | ||||||||||||||
| Actual pressure | Maxmum 1.0 MPa (1.6 MPa customised) | ||||||||||||||||||
| Nominal pressure | I.0MPa, 1.6MPa | ||||||||||||||||||
| Working temperature | -29°C-180°C | ||||||||||||||||||
| Trim | Single seat plunger valve core | ||||||||||||||||||
| Flow characteristic | Linear, equal percentage | ||||||||||||||||||
| Adjustable range | 50:1 | ||||||||||||||||||
| Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators | |||||||||||||||||||
| Model | ZJHA/B-22 | ZJHA/B-23 | ZJHA/B-34 | ZJHA/B-45 | |||||||||||||||
| Action mode | ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action | ||||||||||||||||||
| Pressure supply | According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa | ||||||||||||||||||
| Air supply connection | Rc1/4 | ||||||||||||||||||
| Basic error | Without positioner:±5%; With posilioner:±1%; | ||||||||||||||||||
| Backlash | Without positioner: 3%; With positioner: 1%; | ||||||||||||||||||
| Dead zone | Without positioner: 3%; With positioner: 0.4%; | ||||||||||||||||||
| End point deviation | Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%; | ||||||||||||||||||
| Travel deviation | ±2.5% | ||||||||||||||||||
| Leakage rate | No more than 10 of rated CV | ||||||||||||||||||
| Optional accessories | positioner, air set, solenoid valve, limit switch etc. (according to the order) | ||||||||||||||||||
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