Pfa Fep Lined Control Valve

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
-29℃ ~180℃

A lined control valve regulates corrosive fluid processing through an impenetrable fluoropolymer barrier shielding metallic pressure cavities. This protective configuration stops wall thinning across hot hydrochloric acid, wet chlorine gas, and nitric mixtures during continuous fluid metering. Thick polymer walls maintain process isolation while preventing expensive metallic erosion across demanding chemical processing circuits.

Mechanical Shell Rigidity And Vacuum Anchorage

Rigid ductile iron castings supply outer pressure boundaries capable of absorbing piping stresses and mechanical vibration. Precision dovetail machining locks the fluoropolymer sleeve against casting interiors, ensuring lined control valves maintain internal geometry without liner collapse under continuous full vacuum conditions or sudden suction drops.

Engineering Characteristics Across Fluoropolymer Resins

Polymer Grade Service Temperature Tensile Limit Chemical Immersion
Virgin PTFE -20°C to 180°C 14 to 28 MPa Nitric, sulfuric, strong oxidizers
Melt PFA -30°C to 200°C 15 to 30 MPa Chlor-alkali, boiling aqua regia
Fluorinated Ethylene Propylene -40°C to 150°C 12 to 22 MPa Spent pickling acids, salt solutions

Thermal Permeation Resistance In Severe Cycling

Elevated operating temperatures often drive volatile acid molecules through standard elastomeric linings. Specifying a pfa lined control valve eliminates micro-porosity formation, blistering, and delamination across severe thermal loops reaching two hundred degrees Celsius. High-density resin molding guarantees uniform wall thickness along complex interior passages, providing dependable resistance against aggressive halogens and high-purity chemical solvents.

Non-Stick Slurry Throttling In Acid Wash Loops

Chemical circuits bearing crystallizing salts demand smooth wetted surfaces to prevent particulate build-up. Installing an fep valve guarantees smooth internal contours that limit particle accumulation, minimize fluid drag, and lower operating torque demands under continuous throttling cycles. Complete chemical inertness prevents media discoloration throughout process lines.

Hermetic Bellows Sealing And Pneumatic Dynamic Control

Dynamic stem packing faces constant abrasive wear during rapid stroke cycles. Multi-ply virgin PTFE bellows assemblies establish an impenetrable seal against fugitive emissions, maintaining strict ANSI FCI 70-2 Class VI shutoff compliance throughout extended production runs. Secondary emergency packing glands provide redundant containment against hazardous atmospheric releases.

Coupling multi-spring pneumatic diaphragm actuators with digital positioners produces linear or equal-percentage flow characteristics with minimal deadband. Direct throttle modulation stabilizes the flow coefficient across fluctuating pressure drops, suppressing cavitation damage and extending service intervals across automated distributed control loops.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body/Bonnet WCB CF8 CF8M CF3 CF3M
2 Disc/Stem 1Cr13 1Cr18Ni9 00Cr17Ni4Mo2 1Cr18Ni9 00Cr17Ni4Mo2
3 Lining/Seat FEP     PTFE      PFA      PO
4 Packing PTFE
5 Packing Gland WCB CF8 CF8M CF3 CF3M

Technical Specification

Seat diameter (mm) 20 25 25 32 32 40 40 50 50 65 65 80 80 100 100 110 125 150 175
Rated Cv 5 10 10 16 16 24 24 44 44 68 68 125 125 165 165 195 330 360 460
Rated travel 16mm 25mm 38mm 50mm 60mm
Actual pressure Maxmum 1.0 MPa (1.6 MPa customised)
Nominal pressure I.0MPa, 1.6MPa
Working temperature -29°C-180°C
Trim Single seat plunger valve core
Flow characteristic Linear, equal percentage
Adjustable range 50:1
Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators
Model ZJHA/B-22 ZJHA/B-23 ZJHA/B-34 ZJHA/B-45
Action mode ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action
Pressure supply According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa
Air supply connection Rc1/4
Basic error Without positioner:±5%; With posilioner:±1%;
Backlash Without positioner: 3%; With positioner: 1%;
Dead zone Without positioner: 3%; With positioner: 0.4%;
End point deviation Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%;
Travel deviation ±2.5%
Leakage rate No more than 10 of rated CV
Optional accessories positioner, air set, solenoid valve, limit switch etc. (according to the order)

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