Worm Gear Ptfe Pfa Sleeved Lined Plug Valve

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃

A lined plug valve functions as a quarter-turn isolation assembly engineered for process pipelines transporting concentrated mineral acids, wet chlorine, and crystallizing chemical slurries. The continuous fluoropolymer barrier isolates all wetted metallic geometries, preventing chemical erosion while maintaining zero seat pockets so media flows through without particulate entrapment around the plug perimeter.

Worm Gear Torque Attenuation and Self-Locking Throttling

Operating large-diameter lines under high differential pressures generates substantial frictional resistance across contact surfaces.

Equipping a ptfe lined plug valve with an enclosed worm gear operator attenuates break-away torque down to manageable manual force thresholds. The internal gear reduction prevents sudden line pressure shocks from rapid closure while mechanically locking intermediate positions against turbulent fluid vibrations, halting unplanned seat drifting during throttling operations.

Manual Actuation and Mechanical Integrity Comparison

Operational Parameter Direct Lever Metallic Ball Valve Worm Gear Encapsulated Plug Valve
Internal Bore Geometry Cavities trap suspended solids Continuous cavity-free passage
Position Holding Stability Prone to vibration drift Self-locking gear mechanism
Dynamic In-Line Restoration Requires complete line shutdown External top-cover bolt adjustment
Negative Pressure Resistance Subject to seat displacement Machined dovetail mechanical anchor
Structural Shell Compliance Standard casting specifications ASME B16.42 ductile iron standard

Dovetail Anchoring Mechanics Under Full Vacuum Conditions

Elevated process temperatures paired with rapid pump shutdowns impose intense peeling stresses along internal composite boundaries.

Selecting a pfa lined plug valve counters liner displacement through machined dovetail grooves cast inside ductile iron bodies. This mechanical lock anchors the resin barrier firmly against the shell, preventing internal liner collapse under full vacuum cycles and suppressing polymer cold flow deformation under continuous compressive loads.

Fugitive Emission Containment and External Wedge Adjustment

Applying a sleeved plug valve configuration guarantees chemical resistance while preventing volatile process media from breaching atmospheric boundaries. Multiple reverse-lip diaphragms deliver dynamic live-loaded stem seals that stop hazardous external emissions during repetitive operations.

Tightening external adjusting fasteners drives the tapered plug deeper into the body sleeve when seating interfaces experience mechanical wear, restoring bubble-tight isolation while pipeline pressure remains active.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body WCB CF8 CF8M
2 Plug WCB CF8 CF8M
3 Wedge Ring PTFE
4 V-shape Gasket PTFE
5 Metal Gasket SS304
6 Bonnet WCB CF8 CF8M
7 Screw A193 B7 A193 B8 A193 B8M
8 Top Bolt A193 B7 A193 B8 A193 B8M

Technical Specification

Design & Manufacture Standard GB/T 12240 API 6D
Face-to-face Dimension Standard GB/T 12221 ASME B16.10
Flange Standard HG/T 20592 ASME B16.5
Inspection and Test Standard GB/T 13927 API 598
Nominal Pressure 1.0MPa 1.6Mpa 150LB
Test Pressure Shell Test 1.5MPa 1.5MPa 1.5MPa
High Pressure Sealing 1.1MPa 1.1MPa 1.1MPa
Low Pressure Sealing 0.6MPa 0.6MPa 0.6MPa
Temperature Range PFA:-29℃~200℃    PTFE:-29℃~180℃  FEP:-29℃~150℃
Applicable Medium Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc.
Note:Test standard refers to general valve standard,high pressure should be customized for processing.

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