Fep Teflon Lined Globe Control Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- -29℃ ~180℃
A lined control valve mitigates internal stress fractures during steep temperature excursions through precise mechanical anchoring between metallic castings and fluoropolymer jackets. Because virgin fluoroplastics expand at roughly ten times the rate of cast carbon steel, severe heating cycles generate intense interfacial shear. Uniform lining thickness distribution prevents localized plastic deformation, maintaining boundary adhesion and stopping liner separation during cyclic heat generation.
Differential Expansion Dynamics Across Thermal Transitions
Repeated transitions between ambient shutdowns and elevated process reactions generate continuous expansion cycles within inner flow passages. When unconstrained polymers expand against rigid metallic walls, internal compressive stresses induce wall buckling or flange necking.
Specifying an fep valve accommodates moderate thermal swings within dilute acid circuits, utilizing elastic recovery to relieve compressive strain along wetted perimeters without inducing permanent dimensional distortion.
Thermal Mechanical Properties Of Unfilled Fluororesins
| Resin Designation | Linear Expansion Coefficient | Compressive Creep Rate at 100°C | Environmental Stress Crack Resistance |
|---|---|---|---|
| Dispersion PTFE | 100 to 120 x 10⁻⁶ / K | 12 to 15 percent after 24 hours | Exceeds 500 hours via ASTM D1693 |
| Melt Processable PFA | 120 to 140 x 10⁻⁶ / K | 8 to 11 percent after 24 hours | Exceeds 2000 hours via ASTM D1693 |
| Modified Fluoropolymer | 90 to 110 x 10⁻⁶ / K | 6 to 9 percent after 24 hours | Exceeds 3000 hours via ASTM D1693 |
Spherulitic Crystallinity And Stress Crack Prevention
Elevated operating temperatures accelerate polymer chain rearrangement, promoting micro-void coalescence along amorphous inter-lamellar domains. Uneven cooling rates during manufacturing induce high residual stresses that crack when exposed to concentrated oxidizing chemicals.
Controlled cooling protocols yield fine spherulitic microstructures within lined control valves, minimizing interstitial voids and preventing chemical stress cracking during uninterrupted exposure to aggressive reagents. Dense crystallization patterns halt corrosive micro-fissure formation, preserving body integrity across extended thermal exposure campaigns.
Seating Surface Creep Relaxation And Stroke Retention
Continuous seating force applied across thermoplastic orifices induces cold flow phenomena during prolonged process holds. Sustained mechanical contact stresses flatten conventional seating edges, causing calibration drift and seat leakage over time.
Deploying a teflon lined globe control valve incorporates contoured single-seat geometry that distributes actuator thrust across calibrated contact areas. Pneumatic diaphragm actuators supply continuous downward thrust compensation, maintaining positive seat loading through thermal transitions and preventing internal bypass leakage throughout high-temperature chemical operations.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||||
| 1 | Body/Bonnet | WCB | CF8 | CF8M | CF3 | CF3M |
| 2 | Disc/Stem | 1Cr13 | 1Cr18Ni9 | 00Cr17Ni4Mo2 | 1Cr18Ni9 | 00Cr17Ni4Mo2 |
| 3 | Lining/Seat | FEP PTFE PFA PO | ||||
| 4 | Packing | PTFE | ||||
| 5 | Packing Gland | WCB | CF8 | CF8M | CF3 | CF3M |
Technical Specification
| Seat diameter (mm) | 20 | 25 | 25 | 32 | 32 | 40 | 40 | 50 | 50 | 65 | 65 | 80 | 80 | 100 | 100 | 110 | 125 | 150 | 175 |
| Rated Cv | 5 | 10 | 10 | 16 | 16 | 24 | 24 | 44 | 44 | 68 | 68 | 125 | 125 | 165 | 165 | 195 | 330 | 360 | 460 |
| Rated travel | 16mm | 25mm | 38mm | 50mm | 60mm | ||||||||||||||
| Actual pressure | Maxmum 1.0 MPa (1.6 MPa customised) | ||||||||||||||||||
| Nominal pressure | I.0MPa, 1.6MPa | ||||||||||||||||||
| Working temperature | -29°C-180°C | ||||||||||||||||||
| Trim | Single seat plunger valve core | ||||||||||||||||||
| Flow characteristic | Linear, equal percentage | ||||||||||||||||||
| Adjustable range | 50:1 | ||||||||||||||||||
| Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators | |||||||||||||||||||
| Model | ZJHA/B-22 | ZJHA/B-23 | ZJHA/B-34 | ZJHA/B-45 | |||||||||||||||
| Action mode | ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action | ||||||||||||||||||
| Pressure supply | According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa | ||||||||||||||||||
| Air supply connection | Rc1/4 | ||||||||||||||||||
| Basic error | Without positioner:±5%; With posilioner:±1%; | ||||||||||||||||||
| Backlash | Without positioner: 3%; With positioner: 1%; | ||||||||||||||||||
| Dead zone | Without positioner: 3%; With positioner: 0.4%; | ||||||||||||||||||
| End point deviation | Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%; | ||||||||||||||||||
| Travel deviation | ±2.5% | ||||||||||||||||||
| Leakage rate | No more than 10 of rated CV | ||||||||||||||||||
| Optional accessories | positioner, air set, solenoid valve, limit switch etc. (according to the order) | ||||||||||||||||||
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