Pneumatic Actuated Ptfe Teflon Lined Gate Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
Preventing polymeric lining shear failure during rapid pneumatic closure requires a lined gate valve built with integrated exhaust air throttle dampening. High-thrust pneumatic cylinders push wedges into valve seats within fractions of a second, generating localized mechanical shock along seating perimeters. Incorporating adjustable pneumatic end-position cushions dissipates downward kinetic momentum just prior to full wedge insertion, arresting fluid flow without fracturing the underlying fluororesin protective barrier.
Fluoropolymer Resin Compliance Under Dynamic Cyclic Fatigue
Operating a ptfe lined gate valve under continuous automated cycling requires matching polymer ductility to line pressure dynamics. Cold-sintered compounds resist general acid immersion but can exhibit micro-crack propagation under persistent pneumatic impact hammering.
Melt-injected PFA resin resists dynamic micro-cracking across aggressive thermal variations up to 200°C, providing dense molecular bonding across recessed seating angles. Alternatively, melt-processed FEP linings maintain smooth fluid transit across inorganic pickling lines below 150°C, preventing crystallized salts from abrading seating surfaces during rapid actuation.
Mechanical Shear and Fatigue Parameters of Fluorocarbon Barriers
| Lining Material | Tensile Yield ASTM D638 | Flexural Fatigue Life | Continuous Thermal Range | Melt Flow Index |
|---|---|---|---|---|
| Fluoropolymer PFA | 28 to 38 MPa | > 500,000 Cycles | -29°C to 200°C | 1.5 to 3.0 g/10min |
| Fluoropolymer FEP | 20 to 28 MPa | > 300,000 Cycles | -29°C to 150°C | 3.0 to 6.0 g/10min |
| Modified Formulation | 22 to 32 MPa | > 200,000 Cycles | -29°C to 180°C | Non-Flowing Grade |
Actuation Thrust Alignment and Dynamic Stem Sealing
Dynamic forces transmitted within a teflon lined gate valve place significant bending stress upon the vertical operating shaft. Pneumatic drive couplings interface through precision-machined guide cages that absorb off-axis cylinder thrust, keeping stem travel aligned along the center axis.
Self-adjusting chevron packing stacks enclosed inside deep stuffing chambers maintain radial elasticity against the moving shaft. An auxiliary lantern ring arrangement vents trace vapors toward detection instrumentation, ensuring absolute emission isolation during high-frequency pneumatic strokes.
Standardized Face Dimensions and Fugitive Emission Compliance
Fabricated assemblies match ANSI/ISA-75.08.01 face-to-face dimensions, facilitating direct drop-in replacement across legacy metallic pipeline layouts. Dual flanged end connections integrate raised concentric rings that compress pipe counter-flanges without requiring elastomeric sheet gaskets.
Finished units complete nitrogen immersion bubble testing alongside dynamic stem helium sniffing conforming to ISO 15848-1 Class AH standards. Full differential pressure cycling confirms seat tightness before plant installation.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | |||
| 1 | Body | HT250 | WCB | CF8 | CF8M |
| 2 | Bonnet | HT250 | WCB | CF8 | CF8M |
| 3 | Disc | HT250 | WCB | CF8 | CF8M |
| 4 | Lining/Seat | PCTFE(F3) PVDF(F4) FEP(F46) PFA PO | |||
| 5 | Packing | PTFE | |||
| 6 | Bracket | HT250 | WCB | CF8 | CF8 |
| 7 | Handwheel | QT400-15 | |||
Technical Specification
| Design & Manufacture Standard | GB/T 12234 | API 600 | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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