Ptfe Teflon Lined Bevel Gear Gate Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined gate valve equipped with an enclosed bevel gear operator provides bubble-tight shutoff across corrosive chemical lines where high differential pressure restricts manual handwheel operation. Solid fluoropolymer encapsulation isolates cast ductile iron or steel boundaries from concentrated sulfuric acid, wet chlorine, and corrosive solvents, while direct conduit geometry prevents slurry settling and flow obstruction.
Gearbox Sizing and Sealing Against External Atmospheric Corrosion
Operating a ptfe lined gate valve against high differential pressure requires sizing the enclosed bevel drive with sufficient mechanical advantage. Machined steel pinion and ring gears deliver smooth stroke control, mitigating slamming risks while seating floating fluorocarbon wedge gates against opposing body faces.
Totally enclosed gear housings carry IP65 weatherproofing to prevent ambient chemical vapors from degrading grease lubricants or causing tooth jamming. Position pointers mounted directly above gear units provide clear mechanical travel indicators during field line inspections.
Mechanical Drive Selection for High Differential Pressure Lines
| Operating Parameter | Standard Manual Handwheel | Enclosed Bevel Gear Drive |
|---|---|---|
| Rim Pull Requirement | Over 500 N on Large Sizes | Under 220 N Continuous |
| Shaft Orientation | Parallel to Valve Stem | Right-Angle 90-Degree Layout |
| Operation Speed Control | Fast Closing Risk of Pressure Surge | Gradual Linear Travel Throttling |
| Confined Space Adaptation | Requires Wide Overhead Clearance | Fits Low Clearance Envelopes |
Dynamic Gland Packing and Fugitive Emission Elimination
Stem sealing on a teflon lined gate valve relies on dynamic mechanical containment to stop hazardous fluid migration under continuous thermal cycling. Sets of chevron PTFE packing rings expand radially under compression, creating tight dynamic seals around polished rising stems.
Belleville spring washers exert constant live-loaded thrust against packing gland flanges, compensating for thermal creep and fluoropolymer material relaxation without frequent manual field maintenance. Secondary boundary seals prevent fugitive atmospheric emissions, meeting ISO 15848-1 tightness standards.
Dovetail Liner Anchoring and Dielectric Verification Protocols
Machinists cut dovetail grooves into body castings before molding fluoropolymers, anchoring the protective liner firmly against internal casing walls. This mechanical locking resists sheath collapse during full vacuum events, negative pressure pulses, or high-velocity liquid surges.
Before dispatch, factory technicians conduct non-destructive testing at 14 kV utilizing high-frequency dielectric spark detectors to ensure zero pinholes exist across the lining. Final hydro testing adheres to API 598 shell standards, verifying pressure boundary integrity across all operational ratings.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | |||
| 1 | Body | HT250 | WCB | CF8 | CF8M |
| 2 | Bonnet | HT250 | WCB | CF8 | CF8M |
| 3 | Disc | HT250 | WCB | CF8 | CF8M |
| 4 | Lining/Seat | PCTFE(F3) PVDF(F4) FEP(F46) PFA PO | |||
| 5 | Packing | PTFE | |||
| 6 | Bracket | HT250 | WCB | CF8 | CF8 |
| 7 | Handwheel | QT400-15 | |||
Technical Specification
| Design & Manufacture Standard | GB/T 12234 | API 600 | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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