Ptfe Teflon Lined Bevel Gear Gate Valve

Place of Origin:
Wenzhou,China
Packing:
Suitable Packing for Sea/Air Transport
Connection:
Flange
Pressure:
PN10,PN16,150LBS
Temperature:
PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃

A lined gate valve equipped with an enclosed bevel gear operator provides bubble-tight shutoff across corrosive chemical lines where high differential pressure restricts manual handwheel operation. Solid fluoropolymer encapsulation isolates cast ductile iron or steel boundaries from concentrated sulfuric acid, wet chlorine, and corrosive solvents, while direct conduit geometry prevents slurry settling and flow obstruction.

Gearbox Sizing and Sealing Against External Atmospheric Corrosion

Operating a ptfe lined gate valve against high differential pressure requires sizing the enclosed bevel drive with sufficient mechanical advantage. Machined steel pinion and ring gears deliver smooth stroke control, mitigating slamming risks while seating floating fluorocarbon wedge gates against opposing body faces.

Totally enclosed gear housings carry IP65 weatherproofing to prevent ambient chemical vapors from degrading grease lubricants or causing tooth jamming. Position pointers mounted directly above gear units provide clear mechanical travel indicators during field line inspections.

Mechanical Drive Selection for High Differential Pressure Lines

Operating Parameter Standard Manual Handwheel Enclosed Bevel Gear Drive
Rim Pull Requirement Over 500 N on Large Sizes Under 220 N Continuous
Shaft Orientation Parallel to Valve Stem Right-Angle 90-Degree Layout
Operation Speed Control Fast Closing Risk of Pressure Surge Gradual Linear Travel Throttling
Confined Space Adaptation Requires Wide Overhead Clearance Fits Low Clearance Envelopes

Dynamic Gland Packing and Fugitive Emission Elimination

Stem sealing on a teflon lined gate valve relies on dynamic mechanical containment to stop hazardous fluid migration under continuous thermal cycling. Sets of chevron PTFE packing rings expand radially under compression, creating tight dynamic seals around polished rising stems.

Belleville spring washers exert constant live-loaded thrust against packing gland flanges, compensating for thermal creep and fluoropolymer material relaxation without frequent manual field maintenance. Secondary boundary seals prevent fugitive atmospheric emissions, meeting ISO 15848-1 tightness standards.

Dovetail Liner Anchoring and Dielectric Verification Protocols

Machinists cut dovetail grooves into body castings before molding fluoropolymers, anchoring the protective liner firmly against internal casing walls. This mechanical locking resists sheath collapse during full vacuum events, negative pressure pulses, or high-velocity liquid surges.

Before dispatch, factory technicians conduct non-destructive testing at 14 kV utilizing high-frequency dielectric spark detectors to ensure zero pinholes exist across the lining. Final hydro testing adheres to API 598 shell standards, verifying pressure boundary integrity across all operational ratings.

Product Parameter

Materials of Main Parts

No. Part Name Material List
1 Body HT250 WCB CF8 CF8M
2 Bonnet HT250 WCB CF8 CF8M
3 Disc HT250 WCB CF8 CF8M
4 Lining/Seat PCTFE(F3)     PVDF(F4)     FEP(F46)     PFA      PO
5 Packing PTFE
6 Bracket HT250 WCB CF8 CF8
7 Handwheel QT400-15

Technical Specification

Design & Manufacture Standard GB/T 12234 API 600
Face-to-face Dimension Standard GB/T 12221 ASME B16.10
Flange Standard HG20592 ASME B16.5
Inspection and Test Standard GB/T 13927 API 598
Nominal Pressure 1.0MPa 1.6Mpa 150LB
Test Pressure Shell Test 1.5MPa 1.5MPa 1.5MPa
High Pressure Sealing 1.1MPa 1.1MPa 1.1MPa
Low Pressure Sealing 0.6MPa 0.6MPa 0.6MPa
Temperature Range PFA:-29℃~200℃    PTFE:-29℃~180℃  FEP:-29℃~150℃
Applicable Medium Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc.
Note:Test standard refers to general valve standard,high pressure should be customized for processing.

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