Gear Operated Ptfe Pfa Sleeved Lined Plug Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined plug valve secures high-capacity chemical isolation across severe service conduits using an enclosed reduction gearbox to control rotational resistance. The full-contact tapered boundary eliminates flow stalls, shielding pressure-containing metallic castings against corrosive acids without internal pockets that trap suspended abrasive solids.
Enclosed Gear Mechanisms and Pipeline Pressure Spikes
Large nominal diameters operating under elevated differential pressures produce excessive breakaway friction along internal polymer boundaries.
Specifying a heavy-duty ptfe lined plug valve fitted with an enclosed worm gear operator delivers high mechanical advantage, transforming minimal handwheel input into smooth rotational thrust. The internal worm profile establishes self-locking stability, stopping pipeline pressure surges from forcing the plug open while eliminating lever kickback during rapid throttling maneuvers.
Operator Mechanical Profiles Across Quarter-Turn Assemblies
| Operational Characteristic | Direct Manual Lever | Enclosed Worm Gear Reducer |
|---|---|---|
| Input Torque Amplification Ratio | Direct 1 to 1 mechanical input | Multiplied through internal ratio |
| Dynamic Line Surge Resistance | Susceptible to abrupt back-drive | Mechanical self-locking gear teeth |
| Throttling Position Retention | Friction plate lock dependent | Continuous worm tooth engagement |
| Sealing Surface Area Coverage | Equal circumferential perimeter | Equal circumferential perimeter |
| Housing Standard Specification | ASME B16.42 ductile iron | ASME B16.42 ductile iron |
Dovetail Substrate Anchoring Against Vacuum Detachment
Thermal swings coupled with sudden pump stops produce severe negative pressure forces inside process headers.
Equipping vulnerable sections with a pfa lined plug valve resists inward liner collapse through deep dovetail anchoring recesses cast into the interior ductile iron body. This mechanical locking arrangement restrains the fluoropolymer boundary against delamination during full vacuum cycles, mitigating plastic cold flow under continuous compressive seating loads.
Live-Loaded Radial Integrity and In-Line Restoration
Mitigating atmospheric chemical emissions around rotating stems requires dynamic containment assemblies. An industrial ptfe sleeved plug valve utilizes reverse-lip fluorocarbon diaphragms matched with concentric Belleville disc springs, sustaining upward force against the upper stem to halt fugitive leaks during frequent operational cycles.
Turning external adjustment nuts advances the tapered plug downward into the mating housing bore whenever operational wear occurs, re-establishing bubble-tight shutoff without depressurizing live process piping.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||
| 1 | Body | WCB | CF8 | CF8M |
| 2 | Plug | WCB | CF8 | CF8M |
| 3 | Wedge Ring | PTFE | ||
| 4 | V-shape Gasket | PTFE | ||
| 5 | Metal Gasket | SS304 | ||
| 6 | Bonnet | WCB | CF8 | CF8M |
| 7 | Screw | A193 B7 | A193 B8 | A193 B8M |
| 8 | Top Bolt | A193 B7 | A193 B8 | A193 B8M |
Technical Specification
| Design & Manufacture Standard | GB/T 12240 | API 6D | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG/T 20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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