Worm Gear Pfa Ptfe Sleeved Lined Plug Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
Chemical processing loops carrying halogen gases, hot mineral acids, and viscous slurries require quarter-turn flow control without stagnant zones. Installing a lined plug valve prevents metallic corrosion through an uninterrupted fluoropolymer shield across all wetted housings, routing corrosive media across smooth contact boundaries where particulates cannot settle or crystallize.
Worm Gear Actuation and Hydrodynamic Flutter Control
Enlarged pipeline diameters combined with elevated differential pressures create excessive rotational resistance along internal sealing perimeters.
Deploying an industrial pfa lined plug valve managed through a totally enclosed worm gear drive multiplies manual input force into steady rotational torque. The integrated reduction gear stops disc flutter caused through sudden upstream pressure surges, locking intermediate throttling positions firmly against fluid vortex vibrations without operator fatigue.
High-Temperature Fluoropolymer Barrier Specifications
| Physical Performance Property | Molded Dispersion Polymer | Melt Processable Copolymer | Fluorocarbon Alkoxy Resin |
|---|---|---|---|
| Maximum Operating Ceiling | 120 Degrees Celsius | 150 Degrees Celsius | 200 Degrees Celsius |
| Tensile Modulus at Elevated Thermal Limits | Moderate Resistance | Retains Rigid Profile | High Tensile Integrity |
| Chlor-Alkali Gas Transmission Metric | Noticeable Diffusion | Low Permeability | Negligible Permeation |
| Cold Flow Creep Suppression Factor | Standard Displacement | Reinforced Stability | Superior Mechanical Resistance |
| Internal Anchor Machining Interface | Basic Press Fit | Cast Retention Slots | Deep Dovetail Mechanical Anchor |
PFA Crystallinity and Thermal Vacuum Anchoring
Thermal cycling combined with sustained subatmospheric suction creates intense detachment stress along polymer linings.
Unlike standard ptfe lined plug valves that rely strictly on interference fits, melt-processed PFA features lower void content and superior stress-crack resistance under continuous thermal exposure. Precision dovetail configurations cast inside ductile iron enclosures anchor the resin lining firmly against the pressure shell, stopping inward deformation under complete vacuum conditions.
Dynamic Secondary Containment and Stem Seal Compensation
Volatile organic compounds present ongoing atmospheric containment challenges around rotating shafts. A heavy-duty sleeved plug valve incorporates reverse-lip fluoropolymer diaphragms backed through live-loaded spring elements, establishing dynamic boundaries that prevent hazardous fugitive releases during continuous cycling.
Field personnel turn external adjustment fasteners down against the top cover when surface contact experiences operational wear, driving the tapered plug further into the matching body sleeve to restore bubble-tight shutoff while pipeline pressure remains active.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||
| 1 | Body | WCB | CF8 | CF8M |
| 2 | Plug | WCB | CF8 | CF8M |
| 3 | Wedge Ring | PTFE | ||
| 4 | V-shape Gasket | PTFE | ||
| 5 | Metal Gasket | SS304 | ||
| 6 | Bonnet | WCB | CF8 | CF8M |
| 7 | Screw | A193 B7 | A193 B8 | A193 B8M |
| 8 | Top Bolt | A193 B7 | A193 B8 | A193 B8M |
Technical Specification
| Design & Manufacture Standard | GB/T 12240 | API 6D | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG/T 20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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