Worm Gear Fep Ptfe Pfa Lined Plug Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined plug valve stops hazardous fluid migration through a seamless melt-molded resin barrier encapsulating all internal flow paths. This geometry eliminates stagnant cavities surrounding internal closure members, allowing non-clogging throughput for crystallizing slurries while preventing contact between active corrosive reagents and outer pressure-retaining ductile iron walls.
Worm Gear Mechanical Ratios and Cavitation Throttling
High-velocity process streams generate severe turbulence when throttling through partially open positions.
Operating an industrial pfa lined plug valve equipped with a precision worm gearbox provides controlled quarter-turn positioning without manual jerking. The multi-tooth worm engagement delivers positive self-locking resistance, counteracting fluid vortex vibrations that induce disc flutter inside unassisted quarter-turn units while keeping handwheel operating loads low during routine pipeline isolation.
Melt Fluoropolymer Boundary Comparison
| Polymer Performance Criteria | Dispersion Suspension Polymer | Fluorinated Ethylene Propylene | Fluorocarbon Ether Copolymer |
|---|---|---|---|
| Continuous Thermal Ceiling | 120 Degrees Celsius | 150 Degrees Celsius | 200 Degrees Celsius |
| Microscopic Permeation Barrier | Moderate molecular diffusion | Melt-solidified dense matrix | Zero pinhole crystal structure |
| Liner Wall Thickness Range | 3.0 to 3.5 millimeters | 3.5 to 4.5 millimeters | 4.0 to 5.0 millimeters |
| Abrasive Solid Erosion Profile | Standard surface wear | Tough elastic absorption | High yield strength surface |
| Vacuum Resistance Machining | Basic press fit grooves | Machined anchor recesses | Cast locking dovetails |
PFA Crystallinity and Thermal Vacuum Anchoring
Sudden condensation within hot vapor headers frequently pulls process conduits into deep subatmospheric conditions.
While conventional ptfe plug valve assemblies can experience liner collapse under rapid thermal shifts, melt-formed fluorocarbon linings maintain strict mechanical integrity through cast dovetail locking recesses inside the ductile iron casing. These physical anchor tracks prevent polymer detachment during continuous full vacuum exposures, mitigating cold flow deformation across elevated operating temperatures.
Live-Loaded Secondary Stem Boundaries and Maintenance
Halting toxic atmospheric emissions along rotating shafts requires resilient secondary containment assemblies. Incorporating a heavy-duty lined plug valve featuring reverse-lip diaphragms matched with concentric conical spring washers maintains steady upward force against the stem to prevent fugitive releases.
Tightening external adjustment fasteners drives the tapered core deeper into the housing bore whenever seating interfaces show mechanical relaxation, quickly restoring bubble-tight shutoff without depressurizing active process piping.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||
| 1 | Body | WCB | CF8 | CF8M |
| 2 | Plug | WCB | CF8 | CF8M |
| 3 | Wedge Ring | PTFE | ||
| 4 | V-shape Gasket | PTFE | ||
| 5 | Metal Gasket | SS304 | ||
| 6 | Bonnet | WCB | CF8 | CF8M |
| 7 | Screw | A193 B7 | A193 B8 | A193 B8M |
| 8 | Top Bolt | A193 B7 | A193 B8 | A193 B8M |
Technical Specification
| Design & Manufacture Standard | GB/T 12240 | API 6D | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG/T 20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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