Fep Pfa Lined Control Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- -29℃ ~180℃
A lined control valve isolates fragile polymer internal passages from severe external piping strains through a rigid, high-integrity metallic pressure envelope. Pipeline thermal expansion, unsupported line spans, and pump vibrations transmit high bending moments toward flanged interfaces. Solid structural housings absorb these mechanical deflections, preventing bore misalignment, protecting internal polymer jackets against shear distortion, and securing unyielding flow control across hazardous chemical facilities.
Structural Shell Rigidity Against Severe Pipeline Bending Moments
Process piping networks experience pronounced movement during operational startup and sudden temperature shifts. When structural pipe supports shift, unsupported spans exert severe torsional and bending moments straight into valve connections.
Installing lined control valves with heavy-wall ductile iron outer bodies protects internal fluoropolymers against twisting loads. Rigid structural castings prevent bore ovalization, maintaining continuous mechanical support behind internal linings without transmitting pipe deflection toward sensitive seat interfaces.
External Flange Nozzle Load Limits And Torque Thresholds
| Nominal Flange Diameter | Allowable Bending Moment | Permissible Torsional Load | Bolt Assembly Torque |
|---|---|---|---|
| DN25 (1 Inch) | 420 Nm | 310 Nm | 35 to 45 Nm |
| DN50 (2 Inch) | 1,150 Nm | 850 Nm | 75 to 90 Nm |
| DN100 (4 Inch) | 3,400 Nm | 2,600 Nm | 140 to 165 Nm |
Concentric Serration Profiles And Cold-Flow Creep Control
Thermal cycling and continuous joint compression frequently induce cold-flow relaxation across flat fluoropolymer flange faces. As gasket seating pressure declines, corrosive process vapors migrate outward along flange mating surfaces, corroding external carbon steel studs.
Selecting an fep valve provides resilient raised-face sealing zones featuring machined phonographic grooves. Concentric serrations bite into mating companion gaskets, multiplying localized sealing stresses and halting polymer cold-flow relaxation across ambient processing runs.
Thermal Shock Isolation And Valve Seat Misalignment Prevention
Sudden batch additions produce localized temperature gradients that twist asymmetric valve geometries. If valve bodies deflect under combined pressure and nozzle loads, linear valve plugs strike seat rings off-center, producing galling and accelerated trim degradation.
Deploying a pfa lined control valve maintains precise stem-to-seat concentricity throughout severe structural loading. High tensile strength castings restrict elastic deflection below zero point zero five millimeters, ensuring unhindered vertical travel, bubble-tight shutoff integrity, and stable throttling accuracy across automated production lines.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||||
| 1 | Body/Bonnet | WCB | CF8 | CF8M | CF3 | CF3M |
| 2 | Disc/Stem | 1Cr13 | 1Cr18Ni9 | 00Cr17Ni4Mo2 | 1Cr18Ni9 | 00Cr17Ni4Mo2 |
| 3 | Lining/Seat | FEP PTFE PFA PO | ||||
| 4 | Packing | PTFE | ||||
| 5 | Packing Gland | WCB | CF8 | CF8M | CF3 | CF3M |
Technical Specification
| Seat diameter (mm) | 20 | 25 | 25 | 32 | 32 | 40 | 40 | 50 | 50 | 65 | 65 | 80 | 80 | 100 | 100 | 110 | 125 | 150 | 175 |
| Rated Cv | 5 | 10 | 10 | 16 | 16 | 24 | 24 | 44 | 44 | 68 | 68 | 125 | 125 | 165 | 165 | 195 | 330 | 360 | 460 |
| Rated travel | 16mm | 25mm | 38mm | 50mm | 60mm | ||||||||||||||
| Actual pressure | Maxmum 1.0 MPa (1.6 MPa customised) | ||||||||||||||||||
| Nominal pressure | I.0MPa, 1.6MPa | ||||||||||||||||||
| Working temperature | -29°C-180°C | ||||||||||||||||||
| Trim | Single seat plunger valve core | ||||||||||||||||||
| Flow characteristic | Linear, equal percentage | ||||||||||||||||||
| Adjustable range | 50:1 | ||||||||||||||||||
| Equipped with ZJHA/B Multi-springs Diaphragm Pneumatic Actuators | |||||||||||||||||||
| Model | ZJHA/B-22 | ZJHA/B-23 | ZJHA/B-34 | ZJHA/B-45 | |||||||||||||||
| Action mode | ZJHA type actuator refer to "air-to-close" action: ZJHB actuator refer to "air-to-open" action | ||||||||||||||||||
| Pressure supply | According to the scope of spring: 0.02-0.10, 0.04-0.20, 0.08-0.24 Mpa. Respectly are 0.14, 0.25, 0.35 MPa | ||||||||||||||||||
| Air supply connection | Rc1/4 | ||||||||||||||||||
| Basic error | Without positioner:±5%; With posilioner:±1%; | ||||||||||||||||||
| Backlash | Without positioner: 3%; With positioner: 1%; | ||||||||||||||||||
| Dead zone | Without positioner: 3%; With positioner: 0.4%; | ||||||||||||||||||
| End point deviation | Without positioner: opening point±2.5%, terminal point±5%;closing point±5%, terminal point±2.5%. With positioner error from beginning to end is ±1%; | ||||||||||||||||||
| Travel deviation | ±2.5% | ||||||||||||||||||
| Leakage rate | No more than 10 of rated CV | ||||||||||||||||||
| Optional accessories | positioner, air set, solenoid valve, limit switch etc. (according to the order) | ||||||||||||||||||
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