Worm Gear Pfa Ptfe Lined Plug Valve
- Place of Origin:
- Wenzhou,China
- Packing:
- Suitable Packing for Sea/Air Transport
- Connection:
- Flange
- Pressure:
- PN10,PN16,150LBS
- Temperature:
- PTFE:-29℃ ~180℃, PFA:-29℃~200℃, FEP:-29℃~150℃
A lined plug valve provides bubble-tight bi-directional isolation through complete interference sealing between a fluoropolymer barrier and a tapered plug core. This geometry eliminates annular cavities where crystalline slurries precipitate, isolating pressure-bearing ductile iron shells from aggressive process chemistries without risking abrasive seat damage during quarter-turn rotation.
Worm Gear Mechanical Ratios and Surge Suppression
Operating high-pressure chemical lines requires sustained torque control to counteract dynamic fluid forces.
Heavy industrial installations rely on specialized lined plug valve manufacturers to supply enclosed multi-tooth reduction drives that multiply input leverage into smooth stem rotation. This continuous gear engagement prevents disc flutter during rapid upstream flow surges, locking intermediate throttling positions securely against vortex vibrations without manual strain.
Pressure Boundary and Mechanical Shell Specifications
| Engineering Parameter | Standard Ball Valve Enclosure | Worm Gear Lined Plug Assembly |
|---|---|---|
| Internal Dead Zone Volume | Recessed pockets retain chemical scale | Zero entrapped fluid geometry |
| Dynamic Flow Flutter Resistance | Floating ball drifts under line pulses | Gear teeth lock position firmly |
| Liner Retention Mechanism | Adhesive bonding or friction fit | Cast dovetail mechanical anchoring |
| In-Line Seal Restoration | Requires pipeline shutdown and repacking | Axial plug adjustment via gland studs |
| Body Shell Material Standard | Standard cast carbon steel | ASME B16.42 ductile iron |
Melt-Fluoropolymer Integrity and Thermal Vacuum Resistance
Abrupt condensation inside thermal headers generates severe negative pressure surges that stress internal polymer jackets.
While a conventional ptfe plug valve exhibits microscopic void formation under continuous thermal cycling, melt-formed fluorocarbons provide uniform wall density that resists gas permeation. Precision cast dovetail channels within ductile iron bodies hold resin walls immobile under full vacuum suction, stopping radial collapse and restricting plastic creep.
Live-Loaded Secondary Stem Barriers and In-Line Restoration
Preventing fugitive emissions around rotating operating shafts requires resilient secondary containment.
Specifying an industrial pfa lined plug valve featuring reverse-lip diaphragms matched with live-loaded Belleville washers maintains continuous upward force against the stem to halt hazardous atmospheric releases. Torquing external adjustment fasteners drives the tapered core deeper into the housing bore whenever seating interfaces experience mechanical relaxation, quickly restoring zero-leakage shutoff without depressurizing active pipelines.
Product Parameter
Materials of Main Parts
| No. | Part Name | Material List | ||
| 1 | Body | WCB | CF8 | CF8M |
| 2 | Plug | WCB | CF8 | CF8M |
| 3 | Wedge Ring | PTFE | ||
| 4 | V-shape Gasket | PTFE | ||
| 5 | Metal Gasket | SS304 | ||
| 6 | Bonnet | WCB | CF8 | CF8M |
| 7 | Screw | A193 B7 | A193 B8 | A193 B8M |
| 8 | Top Bolt | A193 B7 | A193 B8 | A193 B8M |
Technical Specification
| Design & Manufacture Standard | GB/T 12240 | API 6D | ||
| Face-to-face Dimension Standard | GB/T 12221 | ASME B16.10 | ||
| Flange Standard | HG/T 20592 | ASME B16.5 | ||
| Inspection and Test Standard | GB/T 13927 | API 598 | ||
| Nominal Pressure | 1.0MPa | 1.6Mpa | 150LB | |
| Test Pressure | Shell Test | 1.5MPa | 1.5MPa | 1.5MPa |
| High Pressure Sealing | 1.1MPa | 1.1MPa | 1.1MPa | |
| Low Pressure Sealing | 0.6MPa | 0.6MPa | 0.6MPa | |
| Temperature Range | PFA:-29℃~200℃ PTFE:-29℃~180℃ FEP:-29℃~150℃ | |||
| Applicable Medium | Strong corrosive medium i.e.hydrochloric acid,Nitric acid,Hydrofluoric acid,Liquid chlorine,Sulfuric acid and Aqua regia etc. | |||
| Note:Test standard refers to general valve standard,high pressure should be customized for processing. | ||||
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